The tumble belt shot blasting machine is a common surface treatment equipment widely used in the metal manufacturing, automotive, aerospace, machinery manufacturing, and other industries. It uses a high-speed rotating drum to project shot materials onto the surface of workpieces to remove surface oxide layers, weld slag, contaminants, etc., thereby achieving cleaning, increasing roughness, and improving adhesion.
The working principle of the tumble belt shot blasting machine
The tumble belt shot blasting machine is a mechanical device that accelerates various shot materials through rotating blades and impacts them onto the workpiece needing treatment. The collision between the shot materials and the workpiece surface causes plastic deformation, thereby achieving the required cleanliness. Different shot sizes can be used to meet various cleaning needs.
The tumble belt shot blasting machine mainly consists of a motor reducer, an impeller body assembly, and an elastic coupling sleeve. The upper end of the impeller body is equipped with a sorting device to separate qualified products, while the lower part is a disk-shaped directional sleeve used to position the shot impact points onto the surface of the workpiece being cleaned.
During operation, the motor drives the main shaft to rotate via belt transmission, and then the main shaft drives the actuating part to rotate at a speed of about 40 revolutions per minute. When rotated to a certain angle, the conical surface of the directional sleeve forces some shot materials to deflect to the other side and impact the workpiece surface. At the same time, the high-speed shot stream from the nozzle impacts the workpiece for cleaning purposes.
The application range of the tumble belt shot blasting machine
Metal manufacturing industry
During the metal manufacturing process, surface defects such as oxide layers, weld slag, and contaminants commonly arise, which can affect the quality and performance of metal products. The tumble belt shot blasting machine can effectively remove these surface defects and improve the quality of metal products.
For instance, in steel manufacturing, the tumble belt shot blasting machine can remove oxide scale from the surface of steel, improving its surface smoothness and adhesion. In aluminum product manufacturing, it can remove oxide layers and weld slag from the surface of aluminum, increasing its smoothness and corrosion resistance.
Automotive manufacturing
The surface treatment of automobiles significantly impacts the exterior quality and paint adhesion of the car body. The tumble belt shot blasting machine can remove oxide layers, weld slag, and contaminants from the car body surface, enhancing the surface smoothness, adhesion, paint quality, and durability.
Additionally, the tumble belt shot blasting machine can be used for the surface treatment of automotive engine components, such as cylinder heads and crankshafts. By removing surface oxide layers and weld slag, it can improve the surface quality and performance of the components.
Aerospace industry
The surface preparation treatment of aerospace vehicles is crucial for their safety and performance. The tumble belt shot blasting machine can remove oxide layers, weld slag, and contaminants from the surface of aerospace vehicles, improving their surface quality and corrosion resistance. Additionally, it can be used for the surface treatment of aircraft engines, removing surface oxide layers and weld slag, enhancing the surface quality and performance of engine components, and extending their service life.
Machinery manufacturing industry
During the machinery manufacturing process, surface defects such as weld slag, oxide layers, and contaminants commonly occur, affecting the performance and lifespan of machinery equipment. The tumble belt shot blasting machine can remove these surface defects, improving the surface quality and corrosion resistance of machinery equipment and extending their service life.
In summary, the tumble belt shot blasting machine is suitable for various industries requiring surface cleaning, rust removal, oxide removal, and coating removal treatment. It provides efficient, uniform, and controllable cleaning effects, improving the surface quality of workpieces and fulfilling process requirements.
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